Quality control processes have advanced over the years, including the use of technology input. This is to ensure quality and faster results. These quality control tools help sort large samples in a commercial or industrial setting. These measuring devices increase accuracy and reduce the chance of making a mistake. Any business that wants to establish uniformity across supply chains needs to utilize quality control devices.
Importance of Quality Control Devices
Quality control devices play a critical role in manufacturing processes by monitoring production processes and identifying if there are any deviations. Here are other reasons why you need to utilize devices in your quality control process.
- Minimized defects: It may be quite challenging to identify defects unless you use quality control devices. This will also ensure the customers or end consumers get premium products of standard quality.
- Make sure to meet with company’s quality standards: Every growing company set particular expectations or standards for their manufactured goods. Sensitive goods such as foods and drugs will need to be thoroughly checked, to ensure consumers’ safety. Thus, the quality control devices can detect deviations from quality specifications and alert the production team. The team can easily make any necessary adjustment, before spending extra time and money on unnecessary goods.
- Meet legal requirements and regulations: Regulatory bodies and local authorities usually set regulations governing the production of consumable goods. Thus, quality control devices will help ensure compliance with regulatory standards.
- Prevents wastage: When the quality control process is not being implemented diligently, it will lead to lots of product wastage. Thus, catching defects early can help save time and money. It will also reduce downtime, costly rework, and the need for continuous inspection.
- Improve customer satisfaction: When you keep producing goods of quality properties, it will create a good reputation in the manufacturing industry. This will allow the audience to trust you better, with a high possibility of getting loyal customers. When customers rely on the quality of the manufactured goods, it will help boost the company’s sales.
Top 5 Quality Control Devices
As mentioned earlier, certain quality control devices are responsible for the output of your product inspection process. The top 5 quality control devices are further explained below.
Measuring Tape
A measuring tape is useful in ensuring uniformity in product shapes and sizes. This is particularly crucial if you are targeting different product sizes for various age groups. This will ensure the products meets the predetermined standards, in terms of product dimensions. It can be used to measure the height, length, and width of a product, and can identify any deviation from other products.
Measuring tape is an essential tool that can be used in various industries. Thus, it is an essential tool in the construction, textiles, and manufacturing industry. It is also used in furniture and building projects, to confirm the walls, floors, and roof are in the right dimension. The inspector will also use tape to measure the accuracy of machine parts, gauges, and fixtures.
Compasses and Protractors
As much as measuring tapes serve some vital purposes, they are not enough, and cannot be applied to all product testing. In knowing how to measure your product quality, you must understand the tools that work best for a particular situation. Thus, compasses and protractors are ideal for measuring angles, curves, radii, and geometric properties of a product. This makes them common in the construction and design industry, including fashion and cloth designs. In the construction industry or furniture, compasses and protractors can help in creating sketches and technical drawings.
Calipers
Calipers are tools that can be used to measure the distance between project edges or sizes. They are often used for products that have zero tolerance for errors, so they measure tight spaces. This is why the tool is commonly used in manufacturing industries, automotive, aerospace, and medical sectors. In the aerospace industry, calipers are used to measure the thickness of aircraft structural components. It is also used to measure physiological parameters in the medical industry or space.
Interestingly, you will find advanced calipers being used in the technology space today. These advanced calipers are not only used for sharp objects but can also identify defects in irregular objects. The most advanced ones have screens that read the measurements from the products. This approach is more transparent, as every observer can access the real results.
Scales
Scales are in different sizes and types, which are suitable for different quality control projects. In most cases, the product type and size determine the best type of scale for the quality control process. Scales are mostly used to find the linear measurement of an item, particularly the weight or mass. It can be used to weigh raw materials, finished products, components, and packaging materials. However, they are most common in food and drug companies, where the test unit is usually of small size.
The importance of scales in the food industry and pharmaceutical cannot be overemphasized. In the food industry, scales are used to measure ingredients and portion sizes. This is particularly helpful for organizations that produce foods to solve hunger within certain regions. Thus, it is crucial to ensure all recipients are treated equally, with no food portion being bigger than others. In pharmaceuticals, scales are used to measure active ingredients, to ensure the right dosage will be administered to patients.
Micrometers
Micrometers are essential in determining the thickness or diameter of a product. They can be used to measure various components, including shafts, wires, and other small parts of the machine. The accuracy and precision from micrometers are usually top-notch, so you can expect an excellent result. They are especially useful in measuring components such as nuts, bolts, and screws.
Micrometers can be used to determine the condition of a machine, and identify any possible wear and tear. This is to ensure the machines are within acceptable limits for continued use. Thus, constant monitoring will help to prevent sudden equipment failure and extend the lifespan of the machinery.
How to Measure Products Quality
Having known the essential quality control devices you may need, it is expedient to know how to measure your product quality. This is because having the materials without applicable knowledge isn’t enough to guarantee a quality result or end product. Below are ways to identify if the finished goods are good qualities or not.
- Product testing: This is a common way to test the quality of your products, which is usually done before supplying to end consumers. Thus, the products will be tried under a series of tests to determine their durability, strength, and performance. However, it’s best to have a yardstick to compare with the final results.
- Cost of quality: Every standard business or manufacturing company uses the cost of preventing defects to determine the quality of raw materials used. If your production team wouldn’t have to spend a lot in detecting a defect, it implies a high standard of quality materials were used. More so, a high cost of quality may indicate quality problems.
- Quality control: In knowing how to measure your product quality, your team should be able to implement standard control measures. Some of the techniques used are statistical sampling and inspection. During an inspection, the quality control team studies the execution processes and identifies defects before further production. Also, statistical sampling involves the examination of a certain volume of products among the whole production batch.
- Customer feedback: Prioritizing customer feedback is a good way to justify the quality of products being sold to your target audience. Thus, always create a chance for customers to drop feedbacks, which could be through focus groups, surveys, or online reviews. Also, if the return rates from customers are high, the product is most likely of poor quality.
Why You Need EC Globally al Inspection to Test Your Products Quality
Since several quality control devices could be used to test product quality, you need to consult companies that will understand your needs. When you hire EC Global Inspection, you can be sure to get services peculiar to your company’s needs. With years of experience working in textiles, sundries, and the electric sector, EC Global Inspection company has mastered devices and skills that work best for different companies. More interestingly, the customer support team is easily accessible, so you can always reach the company.
Post time: Mar-20-2023